Ceramic Fiber Modules



Ceramic Fiber Modules from CeraMaterials

What are Ceramic Fiber Modules?

Ceramic Fiber Modules are produced from Ceramic Fiber Blanket that is accordion-folded or stacked, and pre-compressed to form rectangular modules. This modular design features non-exposed anchoring which aids in an economical installation and mechanical attachment. Attachment mechanisms are available in various alloys or through the use of ceramic cuplocks. Additionally, our modules come in a pre-weld or shoot-on application form for differing installation methods. Modules are great solutions for thick walled high temperature insulation needs in various industries such as Heat Treating, Iron & Steel, Refining & Petrochemical, Power Generation, and Ceramics.

Modules can be manufactured in various densities, sizes, and temperature ratings. Standard grades are High Purity 2300℉ and Zirconia 2600℉, and are available in thicknesses ranging from 4-12 inches up to 24². Densities range from 8-12 lb/³ and extra high temperature modules are available that are rated to 3000℉. Please contact us for a custom quote.

Benefits

  • Low heat loss, storage, and thermal conductivity.
  • Increased furnace productivity and efficiency.
  • Excellent thermal shock resistance.
  • Light weight and easy to handles.
  • Superior corrosion resistance. 
  • Ease of insulation for thick walled high temperature applications.
Ceramic Fiber Modules from CeraMaterials

Applications

  • Industrial Heaters and Furnaces
  • Boilers and Incinerators
  • Tunnel Kilns
  • Reformer, Ethylene, and Pyrolysis Furnaces
  • Stack and duct linings.
  • Soaking pit covers and seals

Useful Charts

Ceramic Fiber Module Properties
PropertiesHigh Purity
Module
Zirconia
Module
ColorWhiteWhite
Maximum Use Temperature1260℃ | 2300℉1426℃ | 2600℉
Continuous Use Temperature1100℃ | 2012℉1426℃ | 2461℉
Standard Density,
pcf (kg/m³)
 
8, 10 | 128, 160
 
8, 10 | 128, 160
Standard Sizes,
inch (mm)
 
12 x 12 | 305 x 305
 
12 x 12 | 305 x 305
Standard Thickness,
inch (mm)
6-12 | 152-3056-12 | 152-305
Chemical Composition
Al2O3
SiO2
ZrO2
Fe2O3
K2O + Na2O
 
47 - 49 %
50 - 52 %
-
0.2 %
0.2 %
 
39 - 40 %
38 - 45 %
15 - 17 %
0.2 %
0.2 %

Ready to order?

  • Need a custom size, density, or attachment recommendation?
  • If you have any additional questions or need a custom quote our team is always available to help.